HYUNDAI SONATA 2020

Complete listing of complaints and recalls for this vehicle

198
Complaints
4
Recalls

Complaints & Recalls

198 Complaints 4 Recalls

Official Safety Recalls - Important!

4 Recalls

These are official manufacturer recalls ordered by NHTSA for safety defects. If you own this vehicle, contact your dealer immediately for free repairs.

Hyundai Motor America
NHTSA Campaign: 22V196000 SAFETY RECALL
63.5K Vehicles Affected
Recall Date: Mar 28, 2022
Safety Issue:

Hyundai Motor America (Hyundai) is recalling certain 2020 Sonata and Sonata Hybrid, and 2019 Genesis G70 vehicles. The trunk latch may become damaged, preventing the opening of the trunk from the inside. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 401, "Internal Trunk Release."

Potential Risk:
A person inside the trunk compartment may become trapped, increasing their risk of injury.
FREE Recall Solution:
Dealers will inspect the trunk latch and replace the trunk latch base, as necessary, free of charge. Owner notification letters were mailed May 26, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 221/010G.
Additional Details:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Action Required: Contact your local HYUNDAI dealer to schedule your FREE recall repair.
Manufacturer: HYUNDAI
Mfg Campaign: 221/010G
Notice Date: May 26, 2022
Recall Date: Mar 28, 2022
Hyundai Motor America
NHTSA Campaign: 20V213000 SAFETY RECALL
11.9K Vehicles Affected
Recall Date: Apr 9, 2020
Safety Issue:

Hyundai Motor America (Hyundai) is recalling certain 2020 Nexo and Sonata vehicles. The Remote Smart Parking Assist (RSPA) software may fail to prevent vehicle movement upon detection of an RSPA system malfunction.

Potential Risk:
Unintended vehicle movement increases the risk of a crash.
FREE Recall Solution:
Hyundai will notify owners, and dealers will reprogram the RSPA software, free of charge. The recall began June 3, 2020. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 191.
Additional Details:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Action Required: Contact your local HYUNDAI dealer to schedule your FREE recall repair.
Manufacturer: HYUNDAI
Mfg Campaign: 191
Notice Date: Jun 3, 2020
Recall Date: Apr 9, 2020
Hyundai Motor America
NHTSA Campaign: 20V122000 SAFETY RECALL
5K Vehicles Affected
Recall Date: Feb 28, 2020
Safety Issue:

Hyundai Motor America (Hyundai) is recalling certain 2020 Sonata vehicles produced between October 22, 2019 and February 13, 2020. The tire pressure label inside the driver's door and the owner's manual state an incorrect tire size. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 110, "Tire Selection and Rims."

Potential Risk:
The incorrect tire information may mislead the vehicle owner to install the wrong tire size, potentially affecting vehicle handling, increasing the risk of a crash.
FREE Recall Solution:
Hyundai will notify owners, and dealers will install new label stickers over the tire pressure label and in the owner's manual, free of charge. The recall began April 22, 2020. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 190.
Additional Details:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Action Required: Contact your local HYUNDAI dealer to schedule your FREE recall repair.
Manufacturer: HYUNDAI
Mfg Campaign: 190
Notice Date: Apr 22, 2020
Recall Date: Feb 28, 2020

Consumer Complaints

198 Complaints
Hyundai Motor America
Campaign: 11629778 Other
Dec 9, 2024
Defect Description:

FORWARD COLLISION AVOIDANCE: WARNINGS

Potential Consequences:

while driving my car on 3 different days the car slowed down, and the lights came EPB on, on the dashboard the EPB light came on the check engine light came on , forward collision light, auto hold light, slippery road light , and caution light with a ! mark.

Corrective Action:

while driving my car on 3 different days the car slowed down, and the lights came EPB on, on the dashboard the EPB light came on the check engine light came on , forward collision light, auto hold light, slippery road light , and caution light with a ! mark.

Additional Notes:

while driving my car on 3 different days the car slowed down, and the lights came EPB on, on the dashboard the EPB light came on the check engine light came on , forward collision light, auto hold light, slippery road light , and caution light with a ! mark.

Manufacturer: HYUNDAI
Mfg Campaign: 11629778
Notice Date: Dec 9, 2024
Recall Date: Dec 9, 2024
Hyundai Motor America
Campaign: 11629778 Other
Dec 9, 2024
Defect Description:

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

Potential Consequences:

while driving my car on 3 different days the car slowed down, and the lights came EPB on, on the dashboard the EPB light came on the check engine light came on , forward collision light, auto hold light, slippery road light , and caution light with a ! mark.

Corrective Action:

while driving my car on 3 different days the car slowed down, and the lights came EPB on, on the dashboard the EPB light came on the check engine light came on , forward collision light, auto hold light, slippery road light , and caution light with a ! mark.

Additional Notes:

while driving my car on 3 different days the car slowed down, and the lights came EPB on, on the dashboard the EPB light came on the check engine light came on , forward collision light, auto hold light, slippery road light , and caution light with a ! mark.

Manufacturer: HYUNDAI
Mfg Campaign: 11629778
Notice Date: Dec 9, 2024
Recall Date: Dec 9, 2024
Hyundai Motor America
Campaign: 11627780 Other
Nov 27, 2024
Defect Description:

FUEL/PROPULSION SYSTEM

Potential Consequences:

What component or system failed or malfunctioned, and is it available for inspection upon request? The Fuel Tank expanded, was leaking gas from the gas tank opening. The expansion of the tank caused the metal plates/panel under the back seat to popup, where my child sits. Which caused a gap in the door. ir seepage from the back seat passenger door to where the fuel was leaking out the gas tank and also the fuel gauge on the dash was fluctuating. People on the highway was flagging me to let me know fuel was leaking. The fire department had to come and clear it. How was your safety or the safety of others put at risk? My child and I could have been seriously injured or killed. As well as people on the highway. It could have exploded. You can smell the gas in the car. The gas was coming out the gas tank on the side. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, it was confirmed by Hyundai of North Charleston 8485 Rivers Avenue, North Charleston SC, 29406 and it was also checked by the insurance adjustor. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? It was inspected by the Insurance representatives State Farm Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No I took it into the dealer and they said it was fixed and it did not fix the gas coming out the tank. And the same issue happened again on [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Corrective Action:

What component or system failed or malfunctioned, and is it available for inspection upon request? The Fuel Tank expanded, was leaking gas from the gas tank opening. The expansion of the tank caused the metal plates/panel under the back seat to popup, where my child sits. Which caused a gap in the door. ir seepage from the back seat passenger door to where the fuel was leaking out the gas tank and also the fuel gauge on the dash was fluctuating. People on the highway was flagging me to let me know fuel was leaking. The fire department had to come and clear it. How was your safety or the safety of others put at risk? My child and I could have been seriously injured or killed. As well as people on the highway. It could have exploded. You can smell the gas in the car. The gas was coming out the gas tank on the side. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, it was confirmed by Hyundai of North Charleston 8485 Rivers Avenue, North Charleston SC, 29406 and it was also checked by the insurance adjustor. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? It was inspected by the Insurance representatives State Farm Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No I took it into the dealer and they said it was fixed and it did not fix the gas coming out the tank. And the same issue happened again on [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Additional Notes:

What component or system failed or malfunctioned, and is it available for inspection upon request? The Fuel Tank expanded, was leaking gas from the gas tank opening. The expansion of the tank caused the metal plates/panel under the back seat to popup, where my child sits. Which caused a gap in the door. ir seepage from the back seat passenger door to where the fuel was leaking out the gas tank and also the fuel gauge on the dash was fluctuating. People on the highway was flagging me to let me know fuel was leaking. The fire department had to come and clear it. How was your safety or the safety of others put at risk? My child and I could have been seriously injured or killed. As well as people on the highway. It could have exploded. You can smell the gas in the car. The gas was coming out the gas tank on the side. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, it was confirmed by Hyundai of North Charleston 8485 Rivers Avenue, North Charleston SC, 29406 and it was also checked by the insurance adjustor. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? It was inspected by the Insurance representatives State Farm Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No I took it into the dealer and they said it was fixed and it did not fix the gas coming out the tank. And the same issue happened again on [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Manufacturer: HYUNDAI
Mfg Campaign: 11627780
Notice Date: Nov 27, 2024
Recall Date: Nov 27, 2024
Hyundai Motor America
Campaign: 11626798 Other
Nov 22, 2024
Defect Description:

POWER TRAIN

Potential Consequences:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Corrective Action:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Additional Notes:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Manufacturer: HYUNDAI
Mfg Campaign: 11626798
Notice Date: Nov 22, 2024
Recall Date: Nov 22, 2024
Hyundai Motor America
Campaign: 11626798 Other
Nov 22, 2024
Defect Description:

UNKNOWN OR OTHER

Potential Consequences:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Corrective Action:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Additional Notes:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Manufacturer: HYUNDAI
Mfg Campaign: 11626798
Notice Date: Nov 22, 2024
Recall Date: Nov 22, 2024
Hyundai Motor America
Campaign: 11626798 Other
Nov 22, 2024
Defect Description:

ELECTRICAL SYSTEM

Potential Consequences:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Corrective Action:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Additional Notes:

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

Manufacturer: HYUNDAI
Mfg Campaign: 11626798
Notice Date: Nov 22, 2024
Recall Date: Nov 22, 2024
Hyundai Motor America
Campaign: 11625131 Other
Nov 14, 2024
Defect Description:

Chest Clip, Buckle, Harness

Potential Consequences:

I have the Chicco Fit360 and the magnetic chest clip is no longer magnetic it was coming apart with little to no movement. I would buckle the chest clip and then move it to put it in position and it would come apart. I know this is a common problem with this particular car seat and something needs to be done before a child dies or gets seriously injured because the chest clip comes apart while driving!

Corrective Action:

I have the Chicco Fit360 and the magnetic chest clip is no longer magnetic it was coming apart with little to no movement. I would buckle the chest clip and then move it to put it in position and it would come apart. I know this is a common problem with this particular car seat and something needs to be done before a child dies or gets seriously injured because the chest clip comes apart while driving!

Additional Notes:

I have the Chicco Fit360 and the magnetic chest clip is no longer magnetic it was coming apart with little to no movement. I would buckle the chest clip and then move it to put it in position and it would come apart. I know this is a common problem with this particular car seat and something needs to be done before a child dies or gets seriously injured because the chest clip comes apart while driving!

Manufacturer: HYUNDAI
Mfg Campaign: 11625131
Notice Date: Nov 14, 2024
Recall Date: Nov 14, 2024
Hyundai Motor America
Campaign: 11625342 Other
Nov 14, 2024
Defect Description:

FUEL SYSTEM, GASOLINE

Potential Consequences:

The contact owns a 2020 Hyundai Sonata. The contact stated while the contact was refueling the vehicle, the fuel was coming back out of the fuel tank onto the ground surface. The contact stated that the failure had occurred while traveling out of town. In addition, the contact stated that the failure had occurred several times and the check engine warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed a failed fuel tank sensor. The contact was informed that the fuel tank sensor light. The contact stated that when the independent mechanic pulled out the rear seat to perform the repair, the mechanic noticed that the metal sheet under the rear seat was fractured due to the pressure of the fuel tank. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer, however the dealer declined the repair. The contact was advised not to drive the vehicle and informed that the vehicle was a ticking bomb. In addition, the contact was advised to take the vehicle to a collision shop, prior to the repair being performed. The vehicle was not repaired or diagnosed by an independent mechanic or the dealer. The contact's insurance declined the repair stating that the failure was due to a manufacturer defect. The manufacturer was made aware of the failure and a case was filed. In addition, the contact was informed that the repair was not covered under warranty because the contact was the second owner of the vehicle. In addition, the contact's vehicle mileage was above the 60,000 mileage warranty coverage. The failure mileage was approximately 99,230.

Corrective Action:

The contact owns a 2020 Hyundai Sonata. The contact stated while the contact was refueling the vehicle, the fuel was coming back out of the fuel tank onto the ground surface. The contact stated that the failure had occurred while traveling out of town. In addition, the contact stated that the failure had occurred several times and the check engine warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed a failed fuel tank sensor. The contact was informed that the fuel tank sensor light. The contact stated that when the independent mechanic pulled out the rear seat to perform the repair, the mechanic noticed that the metal sheet under the rear seat was fractured due to the pressure of the fuel tank. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer, however the dealer declined the repair. The contact was advised not to drive the vehicle and informed that the vehicle was a ticking bomb. In addition, the contact was advised to take the vehicle to a collision shop, prior to the repair being performed. The vehicle was not repaired or diagnosed by an independent mechanic or the dealer. The contact's insurance declined the repair stating that the failure was due to a manufacturer defect. The manufacturer was made aware of the failure and a case was filed. In addition, the contact was informed that the repair was not covered under warranty because the contact was the second owner of the vehicle. In addition, the contact's vehicle mileage was above the 60,000 mileage warranty coverage. The failure mileage was approximately 99,230.

Additional Notes:

The contact owns a 2020 Hyundai Sonata. The contact stated while the contact was refueling the vehicle, the fuel was coming back out of the fuel tank onto the ground surface. The contact stated that the failure had occurred while traveling out of town. In addition, the contact stated that the failure had occurred several times and the check engine warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed a failed fuel tank sensor. The contact was informed that the fuel tank sensor light. The contact stated that when the independent mechanic pulled out the rear seat to perform the repair, the mechanic noticed that the metal sheet under the rear seat was fractured due to the pressure of the fuel tank. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer, however the dealer declined the repair. The contact was advised not to drive the vehicle and informed that the vehicle was a ticking bomb. In addition, the contact was advised to take the vehicle to a collision shop, prior to the repair being performed. The vehicle was not repaired or diagnosed by an independent mechanic or the dealer. The contact's insurance declined the repair stating that the failure was due to a manufacturer defect. The manufacturer was made aware of the failure and a case was filed. In addition, the contact was informed that the repair was not covered under warranty because the contact was the second owner of the vehicle. In addition, the contact's vehicle mileage was above the 60,000 mileage warranty coverage. The failure mileage was approximately 99,230.

Manufacturer: HYUNDAI
Mfg Campaign: 11625342
Notice Date: Nov 14, 2024
Recall Date: Nov 14, 2024
Hyundai Motor America
Campaign: 11625342 Other
Nov 14, 2024
Defect Description:

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK

Potential Consequences:

The contact owns a 2020 Hyundai Sonata. The contact stated while the contact was refueling the vehicle, the fuel was coming back out of the fuel tank onto the ground surface. The contact stated that the failure had occurred while traveling out of town. In addition, the contact stated that the failure had occurred several times and the check engine warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed a failed fuel tank sensor. The contact was informed that the fuel tank sensor light. The contact stated that when the independent mechanic pulled out the rear seat to perform the repair, the mechanic noticed that the metal sheet under the rear seat was fractured due to the pressure of the fuel tank. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer, however the dealer declined the repair. The contact was advised not to drive the vehicle and informed that the vehicle was a ticking bomb. In addition, the contact was advised to take the vehicle to a collision shop, prior to the repair being performed. The vehicle was not repaired or diagnosed by an independent mechanic or the dealer. The contact's insurance declined the repair stating that the failure was due to a manufacturer defect. The manufacturer was made aware of the failure and a case was filed. In addition, the contact was informed that the repair was not covered under warranty because the contact was the second owner of the vehicle. In addition, the contact's vehicle mileage was above the 60,000 mileage warranty coverage. The failure mileage was approximately 99,230.

Corrective Action:

The contact owns a 2020 Hyundai Sonata. The contact stated while the contact was refueling the vehicle, the fuel was coming back out of the fuel tank onto the ground surface. The contact stated that the failure had occurred while traveling out of town. In addition, the contact stated that the failure had occurred several times and the check engine warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed a failed fuel tank sensor. The contact was informed that the fuel tank sensor light. The contact stated that when the independent mechanic pulled out the rear seat to perform the repair, the mechanic noticed that the metal sheet under the rear seat was fractured due to the pressure of the fuel tank. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer, however the dealer declined the repair. The contact was advised not to drive the vehicle and informed that the vehicle was a ticking bomb. In addition, the contact was advised to take the vehicle to a collision shop, prior to the repair being performed. The vehicle was not repaired or diagnosed by an independent mechanic or the dealer. The contact's insurance declined the repair stating that the failure was due to a manufacturer defect. The manufacturer was made aware of the failure and a case was filed. In addition, the contact was informed that the repair was not covered under warranty because the contact was the second owner of the vehicle. In addition, the contact's vehicle mileage was above the 60,000 mileage warranty coverage. The failure mileage was approximately 99,230.

Additional Notes:

The contact owns a 2020 Hyundai Sonata. The contact stated while the contact was refueling the vehicle, the fuel was coming back out of the fuel tank onto the ground surface. The contact stated that the failure had occurred while traveling out of town. In addition, the contact stated that the failure had occurred several times and the check engine warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed a failed fuel tank sensor. The contact was informed that the fuel tank sensor light. The contact stated that when the independent mechanic pulled out the rear seat to perform the repair, the mechanic noticed that the metal sheet under the rear seat was fractured due to the pressure of the fuel tank. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer, however the dealer declined the repair. The contact was advised not to drive the vehicle and informed that the vehicle was a ticking bomb. In addition, the contact was advised to take the vehicle to a collision shop, prior to the repair being performed. The vehicle was not repaired or diagnosed by an independent mechanic or the dealer. The contact's insurance declined the repair stating that the failure was due to a manufacturer defect. The manufacturer was made aware of the failure and a case was filed. In addition, the contact was informed that the repair was not covered under warranty because the contact was the second owner of the vehicle. In addition, the contact's vehicle mileage was above the 60,000 mileage warranty coverage. The failure mileage was approximately 99,230.

Manufacturer: HYUNDAI
Mfg Campaign: 11625342
Notice Date: Nov 14, 2024
Recall Date: Nov 14, 2024
Hyundai Motor America
Campaign: 11619567 Other
Oct 13, 2024
Defect Description:

FUEL/PROPULSION SYSTEM

Potential Consequences:

I was driving back from Atlanta, GA to Pensacola, FL when we noticed our fuel level dropping significantly. We stopped in West Point, GA to see what was going on. We turned the car off and back on after 3 minutes and car made a weird vibration. Then the fuel level was rising back to normal but my wife was in the backseat with our [XXX] and she noticed the seat was rising and creating a lot of heat. We pulled over again and noticed it wasn't going down. Luckily there was a mechanic at this gas station and he informed us that the fuel tank expanded and to NOT drive the vehicle. We we're driving alongside my parents so we got in their car and drove back to Pensacola to get a truck and tow attachment cause a tow truck would've costed us $2,500 to tow back to Pensacola. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Corrective Action:

I was driving back from Atlanta, GA to Pensacola, FL when we noticed our fuel level dropping significantly. We stopped in West Point, GA to see what was going on. We turned the car off and back on after 3 minutes and car made a weird vibration. Then the fuel level was rising back to normal but my wife was in the backseat with our [XXX] and she noticed the seat was rising and creating a lot of heat. We pulled over again and noticed it wasn't going down. Luckily there was a mechanic at this gas station and he informed us that the fuel tank expanded and to NOT drive the vehicle. We we're driving alongside my parents so we got in their car and drove back to Pensacola to get a truck and tow attachment cause a tow truck would've costed us $2,500 to tow back to Pensacola. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Additional Notes:

I was driving back from Atlanta, GA to Pensacola, FL when we noticed our fuel level dropping significantly. We stopped in West Point, GA to see what was going on. We turned the car off and back on after 3 minutes and car made a weird vibration. Then the fuel level was rising back to normal but my wife was in the backseat with our [XXX] and she noticed the seat was rising and creating a lot of heat. We pulled over again and noticed it wasn't going down. Luckily there was a mechanic at this gas station and he informed us that the fuel tank expanded and to NOT drive the vehicle. We we're driving alongside my parents so we got in their car and drove back to Pensacola to get a truck and tow attachment cause a tow truck would've costed us $2,500 to tow back to Pensacola. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Manufacturer: HYUNDAI
Mfg Campaign: 11619567
Notice Date: Oct 13, 2024
Recall Date: Oct 13, 2024
Hyundai Motor America
Campaign: 11619292 Other
Oct 11, 2024
Defect Description:

FUEL/PROPULSION SYSTEM

Potential Consequences:

The component that failed is the fuel tank system. While driving, the fuel tank expanded, causing significant damage to the rear section of the vehicle. This issue resulted in the rear seat rising up, and the bottom rear seat cushion detaching from its securing clamps. The check engine light came on, and gas started leaking from the fuel cap. The fuel tank has moved upward by about 3 to 5 inches, no longer resting on the factory fuel tank straps. The sheet metal underneath the rear seat was crumpled, and the fuel pump access cover bent. The vehicle is currently at College Park Hyundai and is available for inspection upon request. My safety and the safety of my children were significantly compromised. The loud popping noise startled us, and the fact that the rear seat lifted and detached posed a serious risk to the passengers in the back seat. Additionally, the gas leak created a fire and explosion hazard, putting all occupants of the vehicle and other drivers on the road at serious risk. This incident potentially violates the Fuel System Integrity (49 CFR 571.301) regulation, which ensures that a vehicle's fuel system is designed to prevent leaks and fire hazards. Moreover, the unexpected movement and detachment of the rear seat could be a breach of Occupant Protection (49 CFR 571.207 and 571.208), which govern the safety of seating systems and occupant crash protection. The issue has been confirmed by the service center at College Park Hyundai, where the vehicle is currently being inspected and evaluated. The vehicle is being inspected by the manufacturer’s authorized service center at College Park Hyundai. It has not yet been inspected by police or insurance representatives at this time. The check engine light came on immediately after the loud popping noise and the detachment of the rear seat cushion. Additionally, the gas gauge suddenly dropped to empty after the incident, even though the tank was not empty prior to the malfunction.

Corrective Action:

The component that failed is the fuel tank system. While driving, the fuel tank expanded, causing significant damage to the rear section of the vehicle. This issue resulted in the rear seat rising up, and the bottom rear seat cushion detaching from its securing clamps. The check engine light came on, and gas started leaking from the fuel cap. The fuel tank has moved upward by about 3 to 5 inches, no longer resting on the factory fuel tank straps. The sheet metal underneath the rear seat was crumpled, and the fuel pump access cover bent. The vehicle is currently at College Park Hyundai and is available for inspection upon request. My safety and the safety of my children were significantly compromised. The loud popping noise startled us, and the fact that the rear seat lifted and detached posed a serious risk to the passengers in the back seat. Additionally, the gas leak created a fire and explosion hazard, putting all occupants of the vehicle and other drivers on the road at serious risk. This incident potentially violates the Fuel System Integrity (49 CFR 571.301) regulation, which ensures that a vehicle's fuel system is designed to prevent leaks and fire hazards. Moreover, the unexpected movement and detachment of the rear seat could be a breach of Occupant Protection (49 CFR 571.207 and 571.208), which govern the safety of seating systems and occupant crash protection. The issue has been confirmed by the service center at College Park Hyundai, where the vehicle is currently being inspected and evaluated. The vehicle is being inspected by the manufacturer’s authorized service center at College Park Hyundai. It has not yet been inspected by police or insurance representatives at this time. The check engine light came on immediately after the loud popping noise and the detachment of the rear seat cushion. Additionally, the gas gauge suddenly dropped to empty after the incident, even though the tank was not empty prior to the malfunction.

Additional Notes:

The component that failed is the fuel tank system. While driving, the fuel tank expanded, causing significant damage to the rear section of the vehicle. This issue resulted in the rear seat rising up, and the bottom rear seat cushion detaching from its securing clamps. The check engine light came on, and gas started leaking from the fuel cap. The fuel tank has moved upward by about 3 to 5 inches, no longer resting on the factory fuel tank straps. The sheet metal underneath the rear seat was crumpled, and the fuel pump access cover bent. The vehicle is currently at College Park Hyundai and is available for inspection upon request. My safety and the safety of my children were significantly compromised. The loud popping noise startled us, and the fact that the rear seat lifted and detached posed a serious risk to the passengers in the back seat. Additionally, the gas leak created a fire and explosion hazard, putting all occupants of the vehicle and other drivers on the road at serious risk. This incident potentially violates the Fuel System Integrity (49 CFR 571.301) regulation, which ensures that a vehicle's fuel system is designed to prevent leaks and fire hazards. Moreover, the unexpected movement and detachment of the rear seat could be a breach of Occupant Protection (49 CFR 571.207 and 571.208), which govern the safety of seating systems and occupant crash protection. The issue has been confirmed by the service center at College Park Hyundai, where the vehicle is currently being inspected and evaluated. The vehicle is being inspected by the manufacturer’s authorized service center at College Park Hyundai. It has not yet been inspected by police or insurance representatives at this time. The check engine light came on immediately after the loud popping noise and the detachment of the rear seat cushion. Additionally, the gas gauge suddenly dropped to empty after the incident, even though the tank was not empty prior to the malfunction.

Manufacturer: HYUNDAI
Mfg Campaign: 11619292
Notice Date: Oct 11, 2024
Recall Date: Oct 11, 2024
Hyundai Motor America
Campaign: 11618701 Other
Oct 8, 2024
Defect Description:

FUEL/PROPULSION SYSTEM

Potential Consequences:

Gas tank replaced three times and failed each installation (excess pressure)leaked gas with riders in car. I was a LYFT driver .YES car can be seen at MAUI HYUNDAI SERVICE DEPT 260 HANA Highway. Kahului, HI. 96732 Car needs another gas tank and Manager at Service Dept tells me there is only one gas tank available, the type we installed. FARMERS INSURANCE HAS SEEN PHOTOS OF THE BAD GAS TANK. Service department was not aware of this gas tank issue...told me you must have run over some debris (not true) HYUNDAI has received my complaint but not replied yet.Engine warning light came on went off came on Took car to dealer for service

Corrective Action:

Gas tank replaced three times and failed each installation (excess pressure)leaked gas with riders in car. I was a LYFT driver .YES car can be seen at MAUI HYUNDAI SERVICE DEPT 260 HANA Highway. Kahului, HI. 96732 Car needs another gas tank and Manager at Service Dept tells me there is only one gas tank available, the type we installed. FARMERS INSURANCE HAS SEEN PHOTOS OF THE BAD GAS TANK. Service department was not aware of this gas tank issue...told me you must have run over some debris (not true) HYUNDAI has received my complaint but not replied yet.Engine warning light came on went off came on Took car to dealer for service

Additional Notes:

Gas tank replaced three times and failed each installation (excess pressure)leaked gas with riders in car. I was a LYFT driver .YES car can be seen at MAUI HYUNDAI SERVICE DEPT 260 HANA Highway. Kahului, HI. 96732 Car needs another gas tank and Manager at Service Dept tells me there is only one gas tank available, the type we installed. FARMERS INSURANCE HAS SEEN PHOTOS OF THE BAD GAS TANK. Service department was not aware of this gas tank issue...told me you must have run over some debris (not true) HYUNDAI has received my complaint but not replied yet.Engine warning light came on went off came on Took car to dealer for service

Manufacturer: HYUNDAI
Mfg Campaign: 11618701
Notice Date: Oct 8, 2024
Recall Date: Oct 8, 2024
Hyundai Motor America
Campaign: 11617260 Other
Sep 30, 2024
Defect Description:

FUEL SYSTEM, GASOLINE

Potential Consequences:

The contact owns a 2020 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal gasoline odor inside the vehicle, after which the vehicle lost motive power. The contact pulled over to the shoulder of the roadway, moved the rear seat, and observed that the fuel pump was protruding upwards. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the purge valve, resulting in damages to the fuel pump and fuel tank. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 47,000.

Corrective Action:

The contact owns a 2020 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal gasoline odor inside the vehicle, after which the vehicle lost motive power. The contact pulled over to the shoulder of the roadway, moved the rear seat, and observed that the fuel pump was protruding upwards. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the purge valve, resulting in damages to the fuel pump and fuel tank. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 47,000.

Additional Notes:

The contact owns a 2020 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal gasoline odor inside the vehicle, after which the vehicle lost motive power. The contact pulled over to the shoulder of the roadway, moved the rear seat, and observed that the fuel pump was protruding upwards. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the purge valve, resulting in damages to the fuel pump and fuel tank. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 47,000.

Manufacturer: HYUNDAI
Mfg Campaign: 11617260
Notice Date: Sep 30, 2024
Recall Date: Sep 30, 2024
Hyundai Motor America
Campaign: 11617260 Other
Sep 30, 2024
Defect Description:

ENGINE

Potential Consequences:

The contact owns a 2020 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal gasoline odor inside the vehicle, after which the vehicle lost motive power. The contact pulled over to the shoulder of the roadway, moved the rear seat, and observed that the fuel pump was protruding upwards. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the purge valve, resulting in damages to the fuel pump and fuel tank. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 47,000.

Corrective Action:

The contact owns a 2020 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal gasoline odor inside the vehicle, after which the vehicle lost motive power. The contact pulled over to the shoulder of the roadway, moved the rear seat, and observed that the fuel pump was protruding upwards. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the purge valve, resulting in damages to the fuel pump and fuel tank. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 47,000.

Additional Notes:

The contact owns a 2020 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal gasoline odor inside the vehicle, after which the vehicle lost motive power. The contact pulled over to the shoulder of the roadway, moved the rear seat, and observed that the fuel pump was protruding upwards. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the purge valve, resulting in damages to the fuel pump and fuel tank. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 47,000.

Manufacturer: HYUNDAI
Mfg Campaign: 11617260
Notice Date: Sep 30, 2024
Recall Date: Sep 30, 2024
Hyundai Motor America
Campaign: 11616071 Other
Sep 23, 2024
Defect Description:

FUEL/PROPULSION SYSTEM

Potential Consequences:

I had the check engine light come on about 4 times in my 2020 Hyundai Sonata 1.6L this year in 2024. I took the car to a technician to get looked at each time it came on. The codes and bulletins kept pointing to fuel system issues. Each time, every service tech said it was a small issue and claimed to fix the issues. The final time a tech seen it lifted the rear seat and found out that the gas tank expanded and the back seat buckled up. The backseat metal frame is bent and messed up. I was flagged down by several drivers ?that noticed gasoline leaking from my driverside rear. My child and I were in dang? er and had to pull on the side of a major highway and stay several hours until someone picked us up. The problem has been confirmed by the hyuandi service center. They said another vehicle experienced this same issue. I was in fear for my life and my child's life because it could have caught fire and/or exploded.

Corrective Action:

I had the check engine light come on about 4 times in my 2020 Hyundai Sonata 1.6L this year in 2024. I took the car to a technician to get looked at each time it came on. The codes and bulletins kept pointing to fuel system issues. Each time, every service tech said it was a small issue and claimed to fix the issues. The final time a tech seen it lifted the rear seat and found out that the gas tank expanded and the back seat buckled up. The backseat metal frame is bent and messed up. I was flagged down by several drivers ?that noticed gasoline leaking from my driverside rear. My child and I were in dang? er and had to pull on the side of a major highway and stay several hours until someone picked us up. The problem has been confirmed by the hyuandi service center. They said another vehicle experienced this same issue. I was in fear for my life and my child's life because it could have caught fire and/or exploded.

Additional Notes:

I had the check engine light come on about 4 times in my 2020 Hyundai Sonata 1.6L this year in 2024. I took the car to a technician to get looked at each time it came on. The codes and bulletins kept pointing to fuel system issues. Each time, every service tech said it was a small issue and claimed to fix the issues. The final time a tech seen it lifted the rear seat and found out that the gas tank expanded and the back seat buckled up. The backseat metal frame is bent and messed up. I was flagged down by several drivers ?that noticed gasoline leaking from my driverside rear. My child and I were in dang? er and had to pull on the side of a major highway and stay several hours until someone picked us up. The problem has been confirmed by the hyuandi service center. They said another vehicle experienced this same issue. I was in fear for my life and my child's life because it could have caught fire and/or exploded.

Manufacturer: HYUNDAI
Mfg Campaign: 11616071
Notice Date: Sep 23, 2024
Recall Date: Sep 23, 2024
Hyundai Motor America
Campaign: 11616071 Other
Sep 23, 2024
Defect Description:

SEATS

Potential Consequences:

I had the check engine light come on about 4 times in my 2020 Hyundai Sonata 1.6L this year in 2024. I took the car to a technician to get looked at each time it came on. The codes and bulletins kept pointing to fuel system issues. Each time, every service tech said it was a small issue and claimed to fix the issues. The final time a tech seen it lifted the rear seat and found out that the gas tank expanded and the back seat buckled up. The backseat metal frame is bent and messed up. I was flagged down by several drivers ?that noticed gasoline leaking from my driverside rear. My child and I were in dang? er and had to pull on the side of a major highway and stay several hours until someone picked us up. The problem has been confirmed by the hyuandi service center. They said another vehicle experienced this same issue. I was in fear for my life and my child's life because it could have caught fire and/or exploded.

Corrective Action:

I had the check engine light come on about 4 times in my 2020 Hyundai Sonata 1.6L this year in 2024. I took the car to a technician to get looked at each time it came on. The codes and bulletins kept pointing to fuel system issues. Each time, every service tech said it was a small issue and claimed to fix the issues. The final time a tech seen it lifted the rear seat and found out that the gas tank expanded and the back seat buckled up. The backseat metal frame is bent and messed up. I was flagged down by several drivers ?that noticed gasoline leaking from my driverside rear. My child and I were in dang? er and had to pull on the side of a major highway and stay several hours until someone picked us up. The problem has been confirmed by the hyuandi service center. They said another vehicle experienced this same issue. I was in fear for my life and my child's life because it could have caught fire and/or exploded.

Additional Notes:

I had the check engine light come on about 4 times in my 2020 Hyundai Sonata 1.6L this year in 2024. I took the car to a technician to get looked at each time it came on. The codes and bulletins kept pointing to fuel system issues. Each time, every service tech said it was a small issue and claimed to fix the issues. The final time a tech seen it lifted the rear seat and found out that the gas tank expanded and the back seat buckled up. The backseat metal frame is bent and messed up. I was flagged down by several drivers ?that noticed gasoline leaking from my driverside rear. My child and I were in dang? er and had to pull on the side of a major highway and stay several hours until someone picked us up. The problem has been confirmed by the hyuandi service center. They said another vehicle experienced this same issue. I was in fear for my life and my child's life because it could have caught fire and/or exploded.

Manufacturer: HYUNDAI
Mfg Campaign: 11616071
Notice Date: Sep 23, 2024
Recall Date: Sep 23, 2024
Hyundai Motor America
Campaign: 11613235 Other
Sep 7, 2024
Defect Description:

ELECTRICAL SYSTEM

Potential Consequences:

Blower motor stopped working. Same issue has now happened on my 2021 Hyundai Sonata Limited. I have been waiting now three months to have my 2020 Sonata to be fixed. Hyundai technician said the wiring harness had a crack and it’s why my 2020 Sonata’s Blower motor stopped working. It’s now three months since they diagnosed and ordered the wiring harness but supposedly it’s still on back order and I’m left with a hot car this entire summer and possibly a cold car come this winter. Now it looks like I will have the same issue with my 2021 Hyundai Sonta Limited leaving me with two cars without A/C or Heat.

Corrective Action:

Blower motor stopped working. Same issue has now happened on my 2021 Hyundai Sonata Limited. I have been waiting now three months to have my 2020 Sonata to be fixed. Hyundai technician said the wiring harness had a crack and it’s why my 2020 Sonata’s Blower motor stopped working. It’s now three months since they diagnosed and ordered the wiring harness but supposedly it’s still on back order and I’m left with a hot car this entire summer and possibly a cold car come this winter. Now it looks like I will have the same issue with my 2021 Hyundai Sonta Limited leaving me with two cars without A/C or Heat.

Additional Notes:

Blower motor stopped working. Same issue has now happened on my 2021 Hyundai Sonata Limited. I have been waiting now three months to have my 2020 Sonata to be fixed. Hyundai technician said the wiring harness had a crack and it’s why my 2020 Sonata’s Blower motor stopped working. It’s now three months since they diagnosed and ordered the wiring harness but supposedly it’s still on back order and I’m left with a hot car this entire summer and possibly a cold car come this winter. Now it looks like I will have the same issue with my 2021 Hyundai Sonta Limited leaving me with two cars without A/C or Heat.

Manufacturer: HYUNDAI
Mfg Campaign: 11613235
Notice Date: Sep 7, 2024
Recall Date: Sep 7, 2024
Hyundai Motor America
Campaign: 11612913 Other
Sep 5, 2024
Defect Description:

FUEL/PROPULSION SYSTEM

Potential Consequences:

There is an issue with the 2020+ Hyuandai sonatas and Kia K5 models. The valves in my gas tank had failed. Causing pressure and gas vapors to be trapped inside the tank. The pressure in my tank has swollen my gas tank to the point where it’s bent the metal frame underneath my backseat, lifting my backseat off its base. My car is a literal tricking time bomb because the tank will eventually burst. There’s also a strong smell of gas coming from underneath the backseat. There’s been a new story on this issue already. Kia has acknowledged the issue and did recalls. Hyundai has not. Many owners of the Sonata are having this same exact issue according to Reddit posts. I took my vehicle to the dealer, got it diagnosed, was quoted $2900+. I was told it was an extreme safety hazard due to the pressure in the tank and the gas leak. The tank has swollen so much that it’s pressing against the exhaust. I’m out of warranty and they expect me to pay out of pocket. I have no where near $3000. I use my car for work and have no choice but to drive it. Please help.

Corrective Action:

There is an issue with the 2020+ Hyuandai sonatas and Kia K5 models. The valves in my gas tank had failed. Causing pressure and gas vapors to be trapped inside the tank. The pressure in my tank has swollen my gas tank to the point where it’s bent the metal frame underneath my backseat, lifting my backseat off its base. My car is a literal tricking time bomb because the tank will eventually burst. There’s also a strong smell of gas coming from underneath the backseat. There’s been a new story on this issue already. Kia has acknowledged the issue and did recalls. Hyundai has not. Many owners of the Sonata are having this same exact issue according to Reddit posts. I took my vehicle to the dealer, got it diagnosed, was quoted $2900+. I was told it was an extreme safety hazard due to the pressure in the tank and the gas leak. The tank has swollen so much that it’s pressing against the exhaust. I’m out of warranty and they expect me to pay out of pocket. I have no where near $3000. I use my car for work and have no choice but to drive it. Please help.

Additional Notes:

There is an issue with the 2020+ Hyuandai sonatas and Kia K5 models. The valves in my gas tank had failed. Causing pressure and gas vapors to be trapped inside the tank. The pressure in my tank has swollen my gas tank to the point where it’s bent the metal frame underneath my backseat, lifting my backseat off its base. My car is a literal tricking time bomb because the tank will eventually burst. There’s also a strong smell of gas coming from underneath the backseat. There’s been a new story on this issue already. Kia has acknowledged the issue and did recalls. Hyundai has not. Many owners of the Sonata are having this same exact issue according to Reddit posts. I took my vehicle to the dealer, got it diagnosed, was quoted $2900+. I was told it was an extreme safety hazard due to the pressure in the tank and the gas leak. The tank has swollen so much that it’s pressing against the exhaust. I’m out of warranty and they expect me to pay out of pocket. I have no where near $3000. I use my car for work and have no choice but to drive it. Please help.

Manufacturer: HYUNDAI
Mfg Campaign: 11612913
Notice Date: Sep 5, 2024
Recall Date: Sep 5, 2024
Hyundai Motor America
Campaign: 11611960 Other
Aug 31, 2024
Defect Description:

FUEL/PROPULSION SYSTEM

Potential Consequences:

(August 29th) My girlfriend and I were driving in my 2020 Sonata, when the check engine light turned on and my gas gauge dropped from being full to then only half way. About an hour later, driving back home we heard a loud pop as if something exploded. Next day, I took my car to the Autonation Hyundai dealership and after taking a look at my car they quoted me about $6,000 to get my fuel tank and charcoal canister replaced. Our safety was put at risk due to the fact that had the damage been any worse, it could have caused the car to possibly explode or give out while driving on the highway, and in turn would put many more lives at risk.

Corrective Action:

(August 29th) My girlfriend and I were driving in my 2020 Sonata, when the check engine light turned on and my gas gauge dropped from being full to then only half way. About an hour later, driving back home we heard a loud pop as if something exploded. Next day, I took my car to the Autonation Hyundai dealership and after taking a look at my car they quoted me about $6,000 to get my fuel tank and charcoal canister replaced. Our safety was put at risk due to the fact that had the damage been any worse, it could have caused the car to possibly explode or give out while driving on the highway, and in turn would put many more lives at risk.

Additional Notes:

(August 29th) My girlfriend and I were driving in my 2020 Sonata, when the check engine light turned on and my gas gauge dropped from being full to then only half way. About an hour later, driving back home we heard a loud pop as if something exploded. Next day, I took my car to the Autonation Hyundai dealership and after taking a look at my car they quoted me about $6,000 to get my fuel tank and charcoal canister replaced. Our safety was put at risk due to the fact that had the damage been any worse, it could have caused the car to possibly explode or give out while driving on the highway, and in turn would put many more lives at risk.

Manufacturer: HYUNDAI
Mfg Campaign: 11611960
Notice Date: Aug 31, 2024
Recall Date: Aug 31, 2024
Hyundai Motor America
Campaign: 11611414 Other
Aug 28, 2024
Defect Description:

ELECTRICAL SYSTEM

Potential Consequences:

Improperly seated strip fuse High Resistance Connection on the IG-2 40amp blower motor fuse receptacle causing melting of plastic fuse box components and ultimately failure of blower motor circuit and potentially loss of other circuits. Loss of blower motor leads to loss of cabin HVAC as well as loss of front windshield defrost ability during adverse driving conditions. Not only does this pose a potential electrical fire hazard, but a safety hazard due to inability to clear windshield from loss of defrost feature. Brief research finds this to be a very common problem with these vehicles. Manufacturer's recommendation is complete replacement of engine bay wiring harness. Problem begins as intermittent, but leads to total circuit failure over time if not identified.

Corrective Action:

Improperly seated strip fuse High Resistance Connection on the IG-2 40amp blower motor fuse receptacle causing melting of plastic fuse box components and ultimately failure of blower motor circuit and potentially loss of other circuits. Loss of blower motor leads to loss of cabin HVAC as well as loss of front windshield defrost ability during adverse driving conditions. Not only does this pose a potential electrical fire hazard, but a safety hazard due to inability to clear windshield from loss of defrost feature. Brief research finds this to be a very common problem with these vehicles. Manufacturer's recommendation is complete replacement of engine bay wiring harness. Problem begins as intermittent, but leads to total circuit failure over time if not identified.

Additional Notes:

Improperly seated strip fuse High Resistance Connection on the IG-2 40amp blower motor fuse receptacle causing melting of plastic fuse box components and ultimately failure of blower motor circuit and potentially loss of other circuits. Loss of blower motor leads to loss of cabin HVAC as well as loss of front windshield defrost ability during adverse driving conditions. Not only does this pose a potential electrical fire hazard, but a safety hazard due to inability to clear windshield from loss of defrost feature. Brief research finds this to be a very common problem with these vehicles. Manufacturer's recommendation is complete replacement of engine bay wiring harness. Problem begins as intermittent, but leads to total circuit failure over time if not identified.

Manufacturer: HYUNDAI
Mfg Campaign: 11611414
Notice Date: Aug 28, 2024
Recall Date: Aug 28, 2024

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