GRAND DESIGN IMAGINE 2021

Complete listing of complaints and recalls for this vehicle

23
Complaints
4
Recalls

Complaints & Recalls

23 Complaints 4 Recalls

Official Safety Recalls - Important!

4 Recalls

These are official manufacturer recalls ordered by NHTSA for safety defects. If you own this vehicle, contact your dealer immediately for free repairs.

Grand Design Rv, Llc
NHTSA Campaign: 22V039000 SAFETY RECALL
20.1K Vehicles Affected
Recall Date: Jan 28, 2022
Safety Issue:

Grand Design RV, LLC (Grand Design) is recalling certain 2020-2021 Imagine travel trailers. The cast aluminum pull handles on the cabinet doors and drawers may have sharp edges.

Potential Risk:
Sharp handles could scrape or cut an occupant, increasing their risk of injury.
FREE Recall Solution:
Dealers will replace the handles, free of charge. Owner notification letters were mailed March 14, 2022. Owners may contact Grand Design customer service at 1-574-825-9679. Grand Design's number for this recall is 910027.
Additional Details:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Action Required: Contact your local GRAND DESIGN dealer to schedule your FREE recall repair.
Manufacturer: GRAND DESIGN
Mfg Campaign: 910027
Notice Date: Mar 14, 2022
Recall Date: Jan 28, 2022
Grand Design Rv, Llc
NHTSA Campaign: 21V636000 SAFETY RECALL
54 Vehicles Affected
Recall Date: Aug 13, 2021
Safety Issue:

Grand Design RV, LLC (Grand Design) is recalling certain 2021 Imagine recreational trailers equipped with Dexter D30 axles. The axles may have been assembled with incorrect inner bearings.

Potential Risk:
Incorrect inner bearings can cause the wheels to lock up or reduce stopping ability, increasing the risk of a crash.
FREE Recall Solution:
Dealers will inspect the axles for incorrect bearings and replace the bearings as necessary, free of charge. Owner notification letters were mailed August 24, 2021. Owners may contact Grand Design customer service at 1-574-825-9679. Grand Design's number for this recall is 910024.
Additional Details:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Action Required: Contact your local GRAND DESIGN dealer to schedule your FREE recall repair.
Manufacturer: GRAND DESIGN
Mfg Campaign: 910024
Notice Date: Aug 24, 2021
Recall Date: Aug 13, 2021
Grand Design Rv, Llc
NHTSA Campaign: 21V393000 SAFETY RECALL
55.5K Vehicles Affected
Recall Date: May 26, 2021
Safety Issue:

Grand Design RV, LLC (Grand Design) is recalling certain 2016-2021 Imagine, Transcend, and Momentum travel trailers. The LP regulator that controls the LP gas pressure may fail, allowing excessive gas pressure that causes the appliance flame to increase.

Potential Risk:
Excessive gas pressure and a larger than intended appliance flame can increase the risk of a fire.
FREE Recall Solution:
Dealers will replace the LP regulator, free of charge. Owner notification letters were mailed June 24, 2021. Owners may contact Grand Design customer service at 1-574-825-9679. Grand Design's number for this recall is 910023.
Additional Details:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Action Required: Contact your local GRAND DESIGN dealer to schedule your FREE recall repair.
Manufacturer: GRAND DESIGN
Mfg Campaign: 910023
Notice Date: Jun 24, 2021
Recall Date: May 26, 2021

Consumer Complaints

23 Complaints
Grand Design Rv, Llc
Campaign: 11633521 Other
Jan 1, 2025
Defect Description:

SUSPENSION

Potential Consequences:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Corrective Action:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Additional Notes:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11633521
Notice Date: Jan 1, 2025
Recall Date: Jan 1, 2025
Grand Design Rv, Llc
Campaign: 11633521 Other
Jan 1, 2025
Defect Description:

UNKNOWN OR OTHER

Potential Consequences:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Corrective Action:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Additional Notes:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11633521
Notice Date: Jan 1, 2025
Recall Date: Jan 1, 2025
Grand Design Rv, Llc
Campaign: 11633521 Other
Jan 1, 2025
Defect Description:

STRUCTURE

Potential Consequences:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Corrective Action:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Additional Notes:

After reading of other owners of similar and identical models like mine having frame cracks, I made a point to inspect my trailer’s I beam chassis and I discovered horizontal cracks within the I beam, one on each side, over the suspension area. Every picture I have seen looks just like mine, a rusty L shaped crack adjacent to a crossmember welded on the backside of this area. You can see the shape of this crossmember through the surface of the I beam, indicating the metal is quite thin. It took me only a couple minutes to find, as I knew exactly where to look, based on the numerous stories I’ve read about. Upon further inspection, I also found suspect welds that look burned through the frame, leaving a hole behind. This makes me question the quality of the rest of the trailer’s frame. There is also a crossmember at the front of the trailer with a distinct bend in it at the bottom, where the top remains fairly straight. This, to me, is another indication that the frame is flexing and causing this member to fold as a result. After discovering this, I later learned many other owners have the same issue, and one had a complete A frame failure in that area. Also, I have discovered that all four of my trailer’s leaf springs are flattening out, and they remain this way with all personal items removed from the unit. As it sits now, it is within a handful of pounds of the original purchase weight, and the leafs have not sprung back. We have an appointment scheduled directly with the manufacturer in Indiana to have these issues repaired, among a laundry list of less safety related issues we’ve experienced since ownership. We’ve known of these major issues since August of 2024 and have waited 6 months for our appointment for repairs. We have declined from using this trailer during this time as we don’t have confidence that it can safely be towed. I am to understand, the wait time is due to a large influx of other trailers being brought in for major repair.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11633521
Notice Date: Jan 1, 2025
Recall Date: Jan 1, 2025
Grand Design Rv, Llc
Campaign: 11627166 Other
Nov 25, 2024
Defect Description:

WHEELS

Potential Consequences:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Corrective Action:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Additional Notes:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11627166
Notice Date: Nov 25, 2024
Recall Date: Nov 25, 2024
Grand Design Rv, Llc
Campaign: 11627166 Other
Nov 25, 2024
Defect Description:

SUSPENSION

Potential Consequences:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Corrective Action:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Additional Notes:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11627166
Notice Date: Nov 25, 2024
Recall Date: Nov 25, 2024
Grand Design Rv, Llc
Campaign: 11627166 Other
Nov 25, 2024
Defect Description:

UNKNOWN OR OTHER

Potential Consequences:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Corrective Action:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Additional Notes:

Cross member of frame bending, allowing A frame that its connected at to also bend.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11627166
Notice Date: Nov 25, 2024
Recall Date: Nov 25, 2024
Grand Design Rv, Llc
Campaign: 11625777 Other
Nov 17, 2024
Defect Description:

UNKNOWN OR OTHER

Potential Consequences:

On [XXX] we were driving with our travel trailer from South Carolina to Michigan on interstate highways. When we made what was to be a quick late afternoon stop in Detroit, we discovered that the A-Frame on the trailer was severely bent and about to break. We spent the next day trying to get help with repairing it by calling the manufacturer, Grand Design; the local Grand Design dealer; and a couple of welders. None were able to assist us, so we had the trailer hauled back to a welder closer to our home. We were thankful the A-Frame did not completely break on the highway which could have caused a wreck or a major safety hazard. The welder that replaced the metal was surprised the A-Frame metal was so very thin, commenting they had never seen anything so thin on a travel trailer. It was replaced with ¼” metal. The propane system integrity is in question since it was pushed against the front wall of the trailer. The travel trailer is currently at a Grand Design dealer to determine if it or other structural damage was incurred due to the bent A-Frame. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Corrective Action:

On [XXX] we were driving with our travel trailer from South Carolina to Michigan on interstate highways. When we made what was to be a quick late afternoon stop in Detroit, we discovered that the A-Frame on the trailer was severely bent and about to break. We spent the next day trying to get help with repairing it by calling the manufacturer, Grand Design; the local Grand Design dealer; and a couple of welders. None were able to assist us, so we had the trailer hauled back to a welder closer to our home. We were thankful the A-Frame did not completely break on the highway which could have caused a wreck or a major safety hazard. The welder that replaced the metal was surprised the A-Frame metal was so very thin, commenting they had never seen anything so thin on a travel trailer. It was replaced with ¼” metal. The propane system integrity is in question since it was pushed against the front wall of the trailer. The travel trailer is currently at a Grand Design dealer to determine if it or other structural damage was incurred due to the bent A-Frame. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Additional Notes:

On [XXX] we were driving with our travel trailer from South Carolina to Michigan on interstate highways. When we made what was to be a quick late afternoon stop in Detroit, we discovered that the A-Frame on the trailer was severely bent and about to break. We spent the next day trying to get help with repairing it by calling the manufacturer, Grand Design; the local Grand Design dealer; and a couple of welders. None were able to assist us, so we had the trailer hauled back to a welder closer to our home. We were thankful the A-Frame did not completely break on the highway which could have caused a wreck or a major safety hazard. The welder that replaced the metal was surprised the A-Frame metal was so very thin, commenting they had never seen anything so thin on a travel trailer. It was replaced with ¼” metal. The propane system integrity is in question since it was pushed against the front wall of the trailer. The travel trailer is currently at a Grand Design dealer to determine if it or other structural damage was incurred due to the bent A-Frame. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Manufacturer: GRAND DESIGN
Mfg Campaign: 11625777
Notice Date: Nov 17, 2024
Recall Date: Nov 17, 2024
Grand Design Rv, Llc
Campaign: 11625777 Other
Nov 17, 2024
Defect Description:

STRUCTURE

Potential Consequences:

On [XXX] we were driving with our travel trailer from South Carolina to Michigan on interstate highways. When we made what was to be a quick late afternoon stop in Detroit, we discovered that the A-Frame on the trailer was severely bent and about to break. We spent the next day trying to get help with repairing it by calling the manufacturer, Grand Design; the local Grand Design dealer; and a couple of welders. None were able to assist us, so we had the trailer hauled back to a welder closer to our home. We were thankful the A-Frame did not completely break on the highway which could have caused a wreck or a major safety hazard. The welder that replaced the metal was surprised the A-Frame metal was so very thin, commenting they had never seen anything so thin on a travel trailer. It was replaced with ¼” metal. The propane system integrity is in question since it was pushed against the front wall of the trailer. The travel trailer is currently at a Grand Design dealer to determine if it or other structural damage was incurred due to the bent A-Frame. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Corrective Action:

On [XXX] we were driving with our travel trailer from South Carolina to Michigan on interstate highways. When we made what was to be a quick late afternoon stop in Detroit, we discovered that the A-Frame on the trailer was severely bent and about to break. We spent the next day trying to get help with repairing it by calling the manufacturer, Grand Design; the local Grand Design dealer; and a couple of welders. None were able to assist us, so we had the trailer hauled back to a welder closer to our home. We were thankful the A-Frame did not completely break on the highway which could have caused a wreck or a major safety hazard. The welder that replaced the metal was surprised the A-Frame metal was so very thin, commenting they had never seen anything so thin on a travel trailer. It was replaced with ¼” metal. The propane system integrity is in question since it was pushed against the front wall of the trailer. The travel trailer is currently at a Grand Design dealer to determine if it or other structural damage was incurred due to the bent A-Frame. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Additional Notes:

On [XXX] we were driving with our travel trailer from South Carolina to Michigan on interstate highways. When we made what was to be a quick late afternoon stop in Detroit, we discovered that the A-Frame on the trailer was severely bent and about to break. We spent the next day trying to get help with repairing it by calling the manufacturer, Grand Design; the local Grand Design dealer; and a couple of welders. None were able to assist us, so we had the trailer hauled back to a welder closer to our home. We were thankful the A-Frame did not completely break on the highway which could have caused a wreck or a major safety hazard. The welder that replaced the metal was surprised the A-Frame metal was so very thin, commenting they had never seen anything so thin on a travel trailer. It was replaced with ¼” metal. The propane system integrity is in question since it was pushed against the front wall of the trailer. The travel trailer is currently at a Grand Design dealer to determine if it or other structural damage was incurred due to the bent A-Frame. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Manufacturer: GRAND DESIGN
Mfg Campaign: 11625777
Notice Date: Nov 17, 2024
Recall Date: Nov 17, 2024
Grand Design Rv, Llc
Campaign: 11609161 Other
Aug 17, 2024
Defect Description:

TIRES

Potential Consequences:

While towing our travel trailer we experienced a tire blowout on the left side rear. The blow out tore up the black water valve and sewage cap dumping sewage on the side of the highway. The lack of protection to the valve is not present and the valve is directly behind the tire. With trailer tire blowouts prevalent this is bound to happen again.

Corrective Action:

While towing our travel trailer we experienced a tire blowout on the left side rear. The blow out tore up the black water valve and sewage cap dumping sewage on the side of the highway. The lack of protection to the valve is not present and the valve is directly behind the tire. With trailer tire blowouts prevalent this is bound to happen again.

Additional Notes:

While towing our travel trailer we experienced a tire blowout on the left side rear. The blow out tore up the black water valve and sewage cap dumping sewage on the side of the highway. The lack of protection to the valve is not present and the valve is directly behind the tire. With trailer tire blowouts prevalent this is bound to happen again.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11609161
Notice Date: Aug 17, 2024
Recall Date: Aug 17, 2024
Grand Design Rv, Llc
Campaign: 11583201 Other
Apr 15, 2024
Defect Description:

STRUCTURE:BODY

Potential Consequences:

Suspension hangers cracked the frame and a section of the frame broke allowing the hanger to flip over and suspension to fail. This occurred while backing the trailer up. If it occurred while driving it could have caused the trailer to tip over.

Corrective Action:

Suspension hangers cracked the frame and a section of the frame broke allowing the hanger to flip over and suspension to fail. This occurred while backing the trailer up. If it occurred while driving it could have caused the trailer to tip over.

Additional Notes:

Suspension hangers cracked the frame and a section of the frame broke allowing the hanger to flip over and suspension to fail. This occurred while backing the trailer up. If it occurred while driving it could have caused the trailer to tip over.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11583201
Notice Date: Apr 15, 2024
Recall Date: Apr 15, 2024
Grand Design Rv, Llc
Campaign: 11583201 Other
Apr 15, 2024
Defect Description:

SUSPENSION

Potential Consequences:

Suspension hangers cracked the frame and a section of the frame broke allowing the hanger to flip over and suspension to fail. This occurred while backing the trailer up. If it occurred while driving it could have caused the trailer to tip over.

Corrective Action:

Suspension hangers cracked the frame and a section of the frame broke allowing the hanger to flip over and suspension to fail. This occurred while backing the trailer up. If it occurred while driving it could have caused the trailer to tip over.

Additional Notes:

Suspension hangers cracked the frame and a section of the frame broke allowing the hanger to flip over and suspension to fail. This occurred while backing the trailer up. If it occurred while driving it could have caused the trailer to tip over.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11583201
Notice Date: Apr 15, 2024
Recall Date: Apr 15, 2024
Grand Design Rv, Llc
Campaign: 11572497 Other
Feb 17, 2024
Defect Description:

STRUCTURE:BODY

Potential Consequences:

As we were driving down the road, the frame had a catastrophic frame failure where the frame was split in half ,and almost departed from the entire towing portion of the trailer. The trailer is not in our possession any longer because the insurance company deemed it totaled . Thankfully, we were not driving fast and we were able to pull over safely dragging the entire RV along the highway. The Rv was inspected by the insurance company . There was no warning prior to the incident, however it has come to light that this is happening amongst many RV trailers and 5th wheels.

Corrective Action:

As we were driving down the road, the frame had a catastrophic frame failure where the frame was split in half ,and almost departed from the entire towing portion of the trailer. The trailer is not in our possession any longer because the insurance company deemed it totaled . Thankfully, we were not driving fast and we were able to pull over safely dragging the entire RV along the highway. The Rv was inspected by the insurance company . There was no warning prior to the incident, however it has come to light that this is happening amongst many RV trailers and 5th wheels.

Additional Notes:

As we were driving down the road, the frame had a catastrophic frame failure where the frame was split in half ,and almost departed from the entire towing portion of the trailer. The trailer is not in our possession any longer because the insurance company deemed it totaled . Thankfully, we were not driving fast and we were able to pull over safely dragging the entire RV along the highway. The Rv was inspected by the insurance company . There was no warning prior to the incident, however it has come to light that this is happening amongst many RV trailers and 5th wheels.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11572497
Notice Date: Feb 17, 2024
Recall Date: Feb 17, 2024
Grand Design Rv, Llc
Campaign: 11523031 Other
May 20, 2023
Defect Description:

UNKNOWN OR OTHER

Potential Consequences:

Noticed the frame on our trailer is starting to bulge. We are part of a Facebook group for our specific trailer and apparently this is a common problem/ occurrence. We contacted both Grand Design and Lippert for assistance with fixing the issue which they have done for many but since we are second owners they are refusing to help. This is a major safety issue and of left unfixed could potentially cause a bad accident/ incident. Since this is a common problem in these trailers I feel both Grand Design and Lippert should be held accountable and be required to correct the issue for the safety of their owners and others on the road should the frame snap completely while towing.

Corrective Action:

Noticed the frame on our trailer is starting to bulge. We are part of a Facebook group for our specific trailer and apparently this is a common problem/ occurrence. We contacted both Grand Design and Lippert for assistance with fixing the issue which they have done for many but since we are second owners they are refusing to help. This is a major safety issue and of left unfixed could potentially cause a bad accident/ incident. Since this is a common problem in these trailers I feel both Grand Design and Lippert should be held accountable and be required to correct the issue for the safety of their owners and others on the road should the frame snap completely while towing.

Additional Notes:

Noticed the frame on our trailer is starting to bulge. We are part of a Facebook group for our specific trailer and apparently this is a common problem/ occurrence. We contacted both Grand Design and Lippert for assistance with fixing the issue which they have done for many but since we are second owners they are refusing to help. This is a major safety issue and of left unfixed could potentially cause a bad accident/ incident. Since this is a common problem in these trailers I feel both Grand Design and Lippert should be held accountable and be required to correct the issue for the safety of their owners and others on the road should the frame snap completely while towing.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11523031
Notice Date: May 20, 2023
Recall Date: May 20, 2023
Grand Design Rv, Llc
Campaign: 11517675 Other
Apr 18, 2023
Defect Description:

TIRES

Potential Consequences:

The contact owns a 2021 Grand Design Imagine RV equipped with Westlake Tires, Tire Line: Super ST, Tire Size: 225/75/R15, DOT Number: JULT1CT3920. The contact stated that while driving approximately 60 MPH, the contact felt a thump from the rear end of the trailer. The contact had not noticed a warning light being illuminated. The contact pulled over to the side of the road and noticed that the tread on the front passenger’s side tires had completely separated, causing damages underneath the trailer. There were no warning lights illuminated. The tire was changed by a towing service. The trailer was driven home, and the dealer was contacted. The contact had not yet received a call back from the dealer. The manufacturer was made aware of the failure. The approximate failure mileage was 7,000.

Corrective Action:

The contact owns a 2021 Grand Design Imagine RV equipped with Westlake Tires, Tire Line: Super ST, Tire Size: 225/75/R15, DOT Number: JULT1CT3920. The contact stated that while driving approximately 60 MPH, the contact felt a thump from the rear end of the trailer. The contact had not noticed a warning light being illuminated. The contact pulled over to the side of the road and noticed that the tread on the front passenger’s side tires had completely separated, causing damages underneath the trailer. There were no warning lights illuminated. The tire was changed by a towing service. The trailer was driven home, and the dealer was contacted. The contact had not yet received a call back from the dealer. The manufacturer was made aware of the failure. The approximate failure mileage was 7,000.

Additional Notes:

The contact owns a 2021 Grand Design Imagine RV equipped with Westlake Tires, Tire Line: Super ST, Tire Size: 225/75/R15, DOT Number: JULT1CT3920. The contact stated that while driving approximately 60 MPH, the contact felt a thump from the rear end of the trailer. The contact had not noticed a warning light being illuminated. The contact pulled over to the side of the road and noticed that the tread on the front passenger’s side tires had completely separated, causing damages underneath the trailer. There were no warning lights illuminated. The tire was changed by a towing service. The trailer was driven home, and the dealer was contacted. The contact had not yet received a call back from the dealer. The manufacturer was made aware of the failure. The approximate failure mileage was 7,000.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11517675
Notice Date: Apr 18, 2023
Recall Date: Apr 18, 2023
Grand Design Rv, Llc
Campaign: 11513237 Other
Mar 22, 2023
Defect Description:

TIRES:TREAD/BELT

Potential Consequences:

The contact owns a 2021 Grand Design Recreational Travel Trailer equipped with Westlake Tires, Tire Line: Super, Tire Size: 225/75/R15, DOT Number: 3320. The contact stated that while driving approximately 72 MPH, he experienced a failure with the passenger’s side rear tire. The contact noticed that the tire was delaminated, and the tread had separated from the casing. The travel trailer was damaged. The vehicle was taken to an independent mechanic who replaced the tire; however, the failure recurred. The vehicle was taken to another independent mechanic who informed him that the other three tires had small bubbles and had started to delaminate. The manufacturer was contacted but provided no additional assistance. The tire failure mileage was approximately 9,000.

Corrective Action:

The contact owns a 2021 Grand Design Recreational Travel Trailer equipped with Westlake Tires, Tire Line: Super, Tire Size: 225/75/R15, DOT Number: 3320. The contact stated that while driving approximately 72 MPH, he experienced a failure with the passenger’s side rear tire. The contact noticed that the tire was delaminated, and the tread had separated from the casing. The travel trailer was damaged. The vehicle was taken to an independent mechanic who replaced the tire; however, the failure recurred. The vehicle was taken to another independent mechanic who informed him that the other three tires had small bubbles and had started to delaminate. The manufacturer was contacted but provided no additional assistance. The tire failure mileage was approximately 9,000.

Additional Notes:

The contact owns a 2021 Grand Design Recreational Travel Trailer equipped with Westlake Tires, Tire Line: Super, Tire Size: 225/75/R15, DOT Number: 3320. The contact stated that while driving approximately 72 MPH, he experienced a failure with the passenger’s side rear tire. The contact noticed that the tire was delaminated, and the tread had separated from the casing. The travel trailer was damaged. The vehicle was taken to an independent mechanic who replaced the tire; however, the failure recurred. The vehicle was taken to another independent mechanic who informed him that the other three tires had small bubbles and had started to delaminate. The manufacturer was contacted but provided no additional assistance. The tire failure mileage was approximately 9,000.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11513237
Notice Date: Mar 22, 2023
Recall Date: Mar 22, 2023
Grand Design Rv, Llc
Campaign: 11504447 Other
Jan 30, 2023
Defect Description:

POWER TRAIN

Potential Consequences:

The contact owns a 2021 Grand Design Travel Trailer. The contact stated that he was driving at an undisclosed speed when another vehicle alerted the contact that a fire was coming from the front driver’s side wheel. The contact then stated that he was able to navigate the trailer off the road. Upon inspecting the vehicle, the contact noticed that smoke was coming from the front driver’s side wheel and that wheel had collapsed from the wheel hub. The vehicle was towed to a service station where it was left overnight however, the next day, the contact had a technician come out to the vehicle where a temporary repair was performed. The contact then stated that the vehicle was taken to the dealer where it was diagnosed that the brake lube in the housing had caught fire and burned the brake unit and that the driver’s and passenger side axle one and axle two failed and needed to be replaced. The vehicle was not repaired. The contact referenced the NHTSA Campaign Number: 21V636000 (Power Train). The manufacturer was notified of the failure however, the contact was informed that the VIN was not included in a recall. The failure mileage was unavailable. The contact stated that after leaving a negative review about the manufacturer, a PR representative reached out to them and Dexter Axle. The repairs have been completed at no charge to the contact.

Corrective Action:

The contact owns a 2021 Grand Design Travel Trailer. The contact stated that he was driving at an undisclosed speed when another vehicle alerted the contact that a fire was coming from the front driver’s side wheel. The contact then stated that he was able to navigate the trailer off the road. Upon inspecting the vehicle, the contact noticed that smoke was coming from the front driver’s side wheel and that wheel had collapsed from the wheel hub. The vehicle was towed to a service station where it was left overnight however, the next day, the contact had a technician come out to the vehicle where a temporary repair was performed. The contact then stated that the vehicle was taken to the dealer where it was diagnosed that the brake lube in the housing had caught fire and burned the brake unit and that the driver’s and passenger side axle one and axle two failed and needed to be replaced. The vehicle was not repaired. The contact referenced the NHTSA Campaign Number: 21V636000 (Power Train). The manufacturer was notified of the failure however, the contact was informed that the VIN was not included in a recall. The failure mileage was unavailable. The contact stated that after leaving a negative review about the manufacturer, a PR representative reached out to them and Dexter Axle. The repairs have been completed at no charge to the contact.

Additional Notes:

The contact owns a 2021 Grand Design Travel Trailer. The contact stated that he was driving at an undisclosed speed when another vehicle alerted the contact that a fire was coming from the front driver’s side wheel. The contact then stated that he was able to navigate the trailer off the road. Upon inspecting the vehicle, the contact noticed that smoke was coming from the front driver’s side wheel and that wheel had collapsed from the wheel hub. The vehicle was towed to a service station where it was left overnight however, the next day, the contact had a technician come out to the vehicle where a temporary repair was performed. The contact then stated that the vehicle was taken to the dealer where it was diagnosed that the brake lube in the housing had caught fire and burned the brake unit and that the driver’s and passenger side axle one and axle two failed and needed to be replaced. The vehicle was not repaired. The contact referenced the NHTSA Campaign Number: 21V636000 (Power Train). The manufacturer was notified of the failure however, the contact was informed that the VIN was not included in a recall. The failure mileage was unavailable. The contact stated that after leaving a negative review about the manufacturer, a PR representative reached out to them and Dexter Axle. The repairs have been completed at no charge to the contact.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11504447
Notice Date: Jan 30, 2023
Recall Date: Jan 30, 2023
Grand Design Rv, Llc
Campaign: 11487728 Other
Oct 3, 2022
Defect Description:

STRUCTURE

Potential Consequences:

The contact owns a 2017 Chevrolet Silverado used for hauling a 2021 Grand Design Imagine travel trailer. The contact stated that while her husband was driving at an undisclosed speed, he noticed that the front of the travel trailer had collapsed. Upon inspection, the contact noticed that the travel trailer tongue was bent downward. The dealer was made aware of the failure but informed the contact that they were unable to perform the repair. An independent mechanic performed the repair on-site by replacing the tongue and welding it to the travel trailer. The manufacturer was made aware of the failure. The failure mileage was approximately 50,000.

Corrective Action:

The contact owns a 2017 Chevrolet Silverado used for hauling a 2021 Grand Design Imagine travel trailer. The contact stated that while her husband was driving at an undisclosed speed, he noticed that the front of the travel trailer had collapsed. Upon inspection, the contact noticed that the travel trailer tongue was bent downward. The dealer was made aware of the failure but informed the contact that they were unable to perform the repair. An independent mechanic performed the repair on-site by replacing the tongue and welding it to the travel trailer. The manufacturer was made aware of the failure. The failure mileage was approximately 50,000.

Additional Notes:

The contact owns a 2017 Chevrolet Silverado used for hauling a 2021 Grand Design Imagine travel trailer. The contact stated that while her husband was driving at an undisclosed speed, he noticed that the front of the travel trailer had collapsed. Upon inspection, the contact noticed that the travel trailer tongue was bent downward. The dealer was made aware of the failure but informed the contact that they were unable to perform the repair. An independent mechanic performed the repair on-site by replacing the tongue and welding it to the travel trailer. The manufacturer was made aware of the failure. The failure mileage was approximately 50,000.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11487728
Notice Date: Oct 3, 2022
Recall Date: Oct 3, 2022
Grand Design Rv, Llc
Campaign: 11476853 Other
Aug 1, 2022
Defect Description:

TIRES

Potential Consequences:

On 6/17/2022 the cold pressures were set correctly for the 2021 Grand Design 2800BH travel trailer as they had been for a dozen or more prior trips. A TPMS was being used during travel to monitor pressures and temperatures. All 4 of the Westlake brand ST 225 / 75 R 15 tires with manufacturing date "3320" were inspected for bubbles, cuts, punctures, etc... prior to departure and no anomalies were observed. With absolutely NO WARNING the right rear wheel experienced a complete tread separation. The tire's entire tread was thrown from the tire in one piece, after making contact with the vehicle, while traveling at 68mph on the FL turnpike southbound. The remainder of the tire remained inflated however the steel belt was now in contact with the highway. The debris caused a multicar accident and delays on the highway according to the Road Ranger who assisted with installation of the spare. The camper itself has consequential damage in excess of $6000 that neither the tire warranty nor travel trailer warranty will cover for this manufacturing defect. The safety of myself, my family riding along, and those around me while traveling on the highway was put in severe risk of injury or death. The defective tire that was removed from the wheel has been retained.

Corrective Action:

On 6/17/2022 the cold pressures were set correctly for the 2021 Grand Design 2800BH travel trailer as they had been for a dozen or more prior trips. A TPMS was being used during travel to monitor pressures and temperatures. All 4 of the Westlake brand ST 225 / 75 R 15 tires with manufacturing date "3320" were inspected for bubbles, cuts, punctures, etc... prior to departure and no anomalies were observed. With absolutely NO WARNING the right rear wheel experienced a complete tread separation. The tire's entire tread was thrown from the tire in one piece, after making contact with the vehicle, while traveling at 68mph on the FL turnpike southbound. The remainder of the tire remained inflated however the steel belt was now in contact with the highway. The debris caused a multicar accident and delays on the highway according to the Road Ranger who assisted with installation of the spare. The camper itself has consequential damage in excess of $6000 that neither the tire warranty nor travel trailer warranty will cover for this manufacturing defect. The safety of myself, my family riding along, and those around me while traveling on the highway was put in severe risk of injury or death. The defective tire that was removed from the wheel has been retained.

Additional Notes:

On 6/17/2022 the cold pressures were set correctly for the 2021 Grand Design 2800BH travel trailer as they had been for a dozen or more prior trips. A TPMS was being used during travel to monitor pressures and temperatures. All 4 of the Westlake brand ST 225 / 75 R 15 tires with manufacturing date "3320" were inspected for bubbles, cuts, punctures, etc... prior to departure and no anomalies were observed. With absolutely NO WARNING the right rear wheel experienced a complete tread separation. The tire's entire tread was thrown from the tire in one piece, after making contact with the vehicle, while traveling at 68mph on the FL turnpike southbound. The remainder of the tire remained inflated however the steel belt was now in contact with the highway. The debris caused a multicar accident and delays on the highway according to the Road Ranger who assisted with installation of the spare. The camper itself has consequential damage in excess of $6000 that neither the tire warranty nor travel trailer warranty will cover for this manufacturing defect. The safety of myself, my family riding along, and those around me while traveling on the highway was put in severe risk of injury or death. The defective tire that was removed from the wheel has been retained.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11476853
Notice Date: Aug 1, 2022
Recall Date: Aug 1, 2022
Grand Design Rv, Llc
Campaign: 11468156 Other
Jun 8, 2022
Defect Description:

FUEL/PROPULSION SYSTEM

Potential Consequences:

There has been a safety recall concerning the Winn-Tec regulator for the propane tank outstanding since last summer. I have been attempting to get this matter resolved with Grand Design since the recall came out. Grand Design has still failed to address this issue. The emails have tagged the recall as RE: M3418134- 114652- 910023 recall.

Corrective Action:

There has been a safety recall concerning the Winn-Tec regulator for the propane tank outstanding since last summer. I have been attempting to get this matter resolved with Grand Design since the recall came out. Grand Design has still failed to address this issue. The emails have tagged the recall as RE: M3418134- 114652- 910023 recall.

Additional Notes:

There has been a safety recall concerning the Winn-Tec regulator for the propane tank outstanding since last summer. I have been attempting to get this matter resolved with Grand Design since the recall came out. Grand Design has still failed to address this issue. The emails have tagged the recall as RE: M3418134- 114652- 910023 recall.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11468156
Notice Date: Jun 8, 2022
Recall Date: Jun 8, 2022
Grand Design Rv, Llc
Campaign: 11426518 Other
Jul 26, 2021
Defect Description:

STRUCTURE:BODY

Potential Consequences:

Crossmember connecting the rear of the Hitch A-frame is starting to buckle inward. From the research done, this is the first step in the complete failure of the A-frame. We just recently purchased the 2021 RV from a private seller and noticed the slight bend in crossmember but didnt think anything of it. After a 1500 mile trip the bend is much more pronounced. This is when I started to research to see if this was more prevalent in this model, which seems to be the case. Contacted frame builder (Lippert) and started the claim process with them and Grand Design as well.

Corrective Action:

Crossmember connecting the rear of the Hitch A-frame is starting to buckle inward. From the research done, this is the first step in the complete failure of the A-frame. We just recently purchased the 2021 RV from a private seller and noticed the slight bend in crossmember but didnt think anything of it. After a 1500 mile trip the bend is much more pronounced. This is when I started to research to see if this was more prevalent in this model, which seems to be the case. Contacted frame builder (Lippert) and started the claim process with them and Grand Design as well.

Additional Notes:

Crossmember connecting the rear of the Hitch A-frame is starting to buckle inward. From the research done, this is the first step in the complete failure of the A-frame. We just recently purchased the 2021 RV from a private seller and noticed the slight bend in crossmember but didnt think anything of it. After a 1500 mile trip the bend is much more pronounced. This is when I started to research to see if this was more prevalent in this model, which seems to be the case. Contacted frame builder (Lippert) and started the claim process with them and Grand Design as well.

Manufacturer: GRAND DESIGN
Mfg Campaign: 11426518
Notice Date: Jul 26, 2021
Recall Date: Jul 26, 2021

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