Airbag Safety Warning: 2024-2025 Tesla Model S and Model X Vehicles

A significant issue has been identified in a small number of 2024-2025 Tesla Model S and Model X vehicles , where the airbag may tear during deployment, thereby increasing the risk of injury during a crash. This failure to comply with the Federal Motor Vehicle Safety Standards (FMVSS) for Occupant Crash Protection and Windshield Mounting necessitates immediate attention.

Background and Investigation

Tesla became aware of the problem in November 2024, when the supplier discovered a tear in a driver airbag during lot acceptance testing. This critical finding prompted an immediate investigation into the assembly station processes and extensive testing to determine the root cause, scope, and risk associated with the issue. The supplier's inquiry revealed that the use of an unauthorized tool during their assembly process was the primary cause of the defect.

Determination and Recall

Upon completing its investigation, Tesla made a decision to recall the affected vehicles to ensure the safety and compliance of their vehicles with federal standards. This proactive measure underscores Tesla's commitment to addressing potential issues promptly and efficiently.

The Issue in Detail

The airbag in question may have been compromised during the supplier's assembly process. When this damage is combined with specific conditions, such as a deep fold in the airbag fabric or the positioning of the heat diffuser, it could lead to a tear in the airbag during deployment. This scenario presents a significant risk and necessitates corrective action.

Corrective Action and Resolution

To rectify the situation, Tesla service will replace the affected air bag assemblies in the impacted vehicles. This comprehensive repair ensures that the airbags function as intended, providing occupants with the necessary protection in the event of a crash. Owner notification letters are scheduled to be mailed on February 21, 2025 , detailing the steps owners need to take and the corrective measures that will be implemented.

Identification and Reference

This recall is identified by Tesla's reference number SB-24-20-001 and the NHTSA campaign number 24V-967 . These identifiers are crucial for tracking and verifying the actions taken in response to this safety recall.

If you own a 2024-2025 Tesla Model S or Model X , it is essential to stay informed and ensure your vehicle complies with all safety standards.